Thermalimits, Inc.General Characteristics
Thermalimits, Inc.
  • Certified 4-Hour Fire Wall Rating by Southwest Research Institute, per ASTM E-119, compliant with IEEE Std. 979, and the IBC, CBC, and UBC construction codes.

  • No flame, hot gas, or water penetration during the required 4-hour fire exposure test, or immediately after, when the fire wall has reached a temperature of 1,960°F and is blasted with a 45 psi water jet.

  • The ThermaLimits reinforced refractory formulation withstands multiple fires with no degradation of its thermal or mechanical material properties.
  • Refractory concrete reaches a cold crushing strength greater than 5,000 psi within 24 hours after mixing.

  • Refractory concrete does not re-absorb moisture once it cures, hence no spalling under fire or corrosion over the long term.

  • Removable precast grooved columns with slide-in panels form a wall’s section. The column’s integrated base-plate is simply bolted to the foundation anchor bolts, thus greatly reducing time and installation costs.

  • Multiple column grooves allow the fire walls to be easily configured to in-line, ‘T’, ‘L’, or ‘U’ arrangements, or any in-between angle by adjusting the groove’s orientation during casting.

  • A typical 24-foot high column weighs approx. 6,000 lb., and a typical 9-foot by 3-foot panel weighs approx. 600 lb.

  • The inorganic refractory concrete is impervious to the sun’s UV radiation and resistant to freeze-thaw weathering.

  • An effective fire wall must also have sufficient impact resistance to survive shrapnel impingement from a transformer explosion. Standard ThermaLimits fire wall panels were successfully tested per UL Standard 752, stopping a 44 Magnum projectile with no through penetration.

  • ThermaLimits refractories are water-based and totally inorganic with nothing to burn. The relatively lightweight thermal panels and columns are cast from time-tested refractory concrete. Refractories emit no volatile organic compounds or hazardous material when manufactured, during the fire, or when disposed.
  • Field-proven refractories and the well-established manufacturing process by Oldcastle Precast, with 80 plants throughout the United States, ensure that the required thermal and mechanical performance is achieved at a competitive cost.

  • TruFireWalls by ThermaLimits are custom designed and certified to meet thermal, wind loading, seismic, and substation layout requirements. The modular design reduces manufacturing and installation time and costs.
Thermalimits, Inc.